AV03 series valve system

Configurable valve systems, Multipole, Fieldbus, IO-Link, AV03/AV05, AV03/AV05/HF02-LG, AV03-BP, ATEX optional

AV03 series valve system

Mounting orientation	Any
Working pressure min./max.	-0,95 ... 10 bar
Control pressure min./max.	3 ... 8 bar
Ambient temperature min./max.	-10 ... 60 °C
Medium temperature min./max.	-10 ... 60 °C
Medium	Compressed air
Max. particle size	40 µm
Oil content of compressed air	0 ... 5 mg/m³
Nominal flow Qn	300 l/min
Number of valve positions max.	64
Protection class with connection	IP65
DC operating voltage	24 V
Voltage tolerance DC	-10% / +10%
	An example configuration is illustrated. The delivered product may thus deviate from the illustration.

	This product is configurable. Please use the Internet configurator or contact the nearest AVENTICS sales office.

AV03 series valve system

Overview of variants

Overview of variants

	Version	You have the following options:	Max. Number of valve positions
	Multipole	D-Sub plug, 25-pin, top D-Sub plug, 44-pin, top	24 valves (24 coils) 36 valves (40 coils)
	Multipole	D-Sub plug, 25-pin, on the side D-Sub plug, 44-pin, on the side	24 valves (24 coils) 36 valves (40 coils)
	IO-Link	type A type B	24 valves (24 coils)
	Fieldbus connection with I/O functionality (AES)	PROFINET IO EtherCAT EtherNET/IP POWERLINK PROFIBUS DP CANopen DeviceNet	64 valves (128 coils)
	AV03/AV05 in combination	D-Sub plug, 25-pin D-Sub plug, 44-pin IO-Link PROFINET IO EtherCAT EtherNET/IP POWERLINK PROFIBUS DP CANopen DeviceNet	24 valves (24 coils) 36 valves (40 coils) 24 valves (24 coils) 64 valves (128 coils)
	AV03 / AV05 / HF02-LG in combination	D-Sub plug, 25-pin D-Sub plug, 44-pin IO-Link PROFINET IO EtherCAT EtherNET/IP POWERLINK PROFIBUS DP CANopen DeviceNet	24 valves (24 coils) 36 valves (40 coils) 24 valves (24 coils) 64 valves (128 coils)
	AV03-BP	D-Sub plug, 25-pin, on the side D-Sub plug, 44-pin, top PROFINET IO EtherCAT EtherNET/IP POWERLINK PROFIBUS DP CANopen DeviceNet	24 valves (24 coils) 32 valves (40 coils) 32 valves (64 coils)
	ATEX	D-Sub plug, 25-pin, top D-Sub plug, 44-pin, top D-Sub plug, 25-pin, on the side D-Sub plug, 44-pin, on the side PROFINET IO EtherCAT POWERLINK PROFIBUS DP CANopen DeviceNet	24 valves (24 coils) 36 valves (36 coils) 24 valves (24 coils) 36 valves (36 coils) 22 valves (22 coils)

Technical information

The min. control pressure must be adhered to, since otherwise faulty switching and valve failure may result! The pressure dew point must be at least 15 °C under ambient and medium temperature and may not exceed 3 °C . The oil content of compressed air must remain constant during the life cycle. Use only the approved oils from AVENTICS. Further information can be found in the “Technical information” document (available in the MediaCentre). UL certification
When using polyurethane tubing, we recommend using additional stiffener sleeves. For push-in fittings, only use plug accessories made of plastic (polyamide) from our catalog. The combination of double and triple base plates allows a configuration in increments of 1. See the following pages on the series for technical data on individual components. See the Media Centre for information on pin assignment (version A and version B) of the D-Sub connector. AV03-BP: Only 2x base plates For assembly in a control cabinet with direct sealing or when using transition plates, a supply plate must be configured after 8 valves ATEX:AV valve systems are certified components in accordance with directive 2014/34/EUThe maximum input power must not exceed 20 W.The valve system must be installed in an ATEX-certified control cabinet with at least IP 54.The maximum expansion stage is set in the configurator. Min./max. ambient temperature -10 ... 45 °CMin./max. medium temperature -10 ... 45 °C ATEX-certified valve systems with identification II 3G Ex nA IIC Gc can be generated in the Internet configurator.

Material

End plate	Aluminum, Polyamide
Base plate	Polyamide
Supply plate	Aluminum

Dimensions

	A = number of valve positions x 12.5 mm + number of supply plates x 16 mm + 12 mm B = number of valve positions x 12.5 mm + number of supply plates x 16 mm + 46.5 mm C = number of valve positions x 12.5 mm + number of supply plates x 16 mm + 25.5 mm
	The supply plate in front of the first valve must be taken into consideration in the dimensions.
	1 = push-in fitting Ø 4 mm, Ø 6 mm, and Ø 8 mm. Connection angle 1: straight and 90° (exchangeable) 2 and 4 = push-in fitting Ø3 mm. Connection angle: 90° 2 and 4 = push-in fitting Ø 4 mm and Ø 6 mm. Connection angle: straight and 90° (exchangeable) 3 and 5 = push-in fitting Ø8 mm. Connection angle: straight R = collected exhaust air, push-in fitting Ø 4 mm. Connection angle: straight X = external pilot, push-in fitting Ø 4 mm. Connection angle: straight
	An example configuration is shown. You can calculate the dimensions for your configuration using the formula or read them directly in the configurator.

	1) Retaining bracket (optional)
	A = number of valve positions x 12.5 mm + number of supply plates x 16 mm + 12 mm B = number of valve positions x 12.5 mm + number of supply plates x 16 mm + 39.5 mm C = number of valve positions x 12.5 mm + number of supply plates x 16 mm + 25.5 mm
	The supply plate in front of the first valve must be taken into consideration in the dimensions.
	1 = push-in fitting Ø 4 mm, Ø 6 mm, and Ø 8 mm. Connection angle 1: straight and 90° (exchangeable) 2 and 4 = push-in fitting Ø3 mm. Connection angle: 90° 2 and 4 = push-in fitting Ø 4 mm and Ø 6 mm. Connection angle: straight and 90° (exchangeable) 3 and 5 = push-in fitting Ø8 mm. Connection angle: straight R = collected exhaust air, push-in fitting Ø 4 mm. Connection angle: straight X = external pilot, push-in fitting Ø 4 mm. Connection angle: straight
	An example configuration is shown. You can calculate the dimensions for your configuration using the formula or read them directly in the configurator.

	1) IO-Link
	2) Retaining bracket (optional)
	A = number of valve positions x 12.5 mm + number of supply plates x 16 mm + 12 mm B = number of valve positions x 12.5 mm + number of supply plates x 16 mm + 39.5 mm C = number of valve positions x 12.5 mm + number of supply plates x 16 mm + 25.5 mm
	The supply plate in front of the first valve must be taken into consideration in the dimensions.
	1 = push-in fitting Ø 4 mm, Ø 6 mm, and Ø 8 mm. Connection angle 1: straight and 90° (exchangeable) 2 and 4 = push-in fitting Ø3 mm. Connection angle: 90° 2 and 4 = push-in fitting Ø 4 mm and Ø 6 mm. Connection angle: straight and 90° (exchangeable) 3 and 5 = push-in fitting Ø8 mm. Connection angle: straight R = collected exhaust air, push-in fitting Ø 4 mm. Connection angle: straight X = external pilot, push-in fitting Ø 4 mm. Connection angle: straight
	An example configuration is shown. You can calculate the dimensions for your configuration using the formula or read them directly in the configurator.

	A = number of valve positions x 12.5 mm + number of supply plates x 16 mm + number of I/O x 50 mm + 64 mm B = number of valve positions x 12.5 mm + number of supply plates x 16 mm + number of I/O x 50 mm + 87 mm C = number of valve positions x 12.5 mm + number of supply plates x 16 mm + number of I/O x 50 mm + 76.5 mm
	The supply plate in front of the first valve must be taken into consideration in the dimensions.
	1 = push-in fitting Ø 4 mm, Ø 6 mm, and Ø 8 mm. Connection angle 1: straight and 90° (exchangeable) 2 and 4 = push-in fitting Ø3 mm. Connection angle: 90° 2 and 4 = push-in fitting Ø 4 mm and Ø 6 mm. Connection angle: straight and 90° (exchangeable) 3 and 5 = push-in fitting Ø8 mm. Connection angle: straight R = collected exhaust air, push-in fitting Ø 4 mm. Connection angle: straight X = external pilot, push-in fitting Ø 4 mm. Connection angle: straight
	An example configuration is shown. You can calculate the dimensions for your configuration using the formula or read them directly in the configurator.

	D-Sub plug, top or side
	A = number of valve positions x 12.5 mm + number of supply plates x 16 mm + 11 mm B = number of valve positions x 12.5 mm + number of supply plates x 16 mm + 43 mm C = number of valve positions x 12.5 mm + number of supply plates x 16 mm + 25.5 mm
	Bus coupler
	A = number of valve positions x 12.5 mm + number of supply plates x 16 mm + number of I/O x 50 mm + 63 mm B = number of valve positions x 12.5 mm + number of supply plates x 16 mm + number of I/O x 50 mm + 90.5 mm C = number of valve positions x 12.5 mm + number of supply plates x 16 mm + number of I/O x 50 mm + 76.5 mm
	The supply plate in front of the first valve must be taken into consideration in the dimensions.
	1 = push-in fitting Ø12 mm. Connection angle 1: straight (exchangeable fittings) 2 and 4 = push-in fitting Ø6 mm and Ø8 mm. Connection angle: straight and 90° (exchangeable fittings) 3 und 5 = push-in fitting Ø12 mm. Connection angle: straight R = collected pilot exhaust air, push-in fitting Ø6 mm. Connection angle: straight X = external pilot, push-in fitting Ø6 mm. Connection angle: straight

	A = number of valve positions x 12.5 mm + 26.5 mm
	B = number of valve positions x 12.5 mm + 35 mm
	D-SUB: C = number of valve positions x 12.5 mm + number of I/Os x 32 mm + 89 mm
	AES: C = number of valve positions x 12.5 + number of supply plates x 32 + number of I/O x 50 + 129.3
	Connections 2, 4: G1/8, depth 7 mm, max. external push-in fitting diameter: 12 mm
	Connection R: G1/8, depth 8 mm, max. external push-in fitting diameter: 15 mm
	Connection X on bottom: G1/8, depth 6 mm, max. external push-in fitting diameter: 10 mm Connection X on top: G1/8, depth 6 mm, max. external push-in fitting diameter: 12 mm
	Connections 1, 3, 5 on bottom: G1/8, depth 7 mm, max. external push-in fitting diameter: 16 mm Connections 1, 3, 5 on top: G1/8, depth 7 mm, max. external push-in fitting diameter: 16 mm