The Internet of Things and smart pneumatics improve our way of working and create added value

The fourth industrial revolution revolves around networking

What does the Internet of Things mean?

The Internet of Things refers to interlocking production with the latest information and communications technology while simultaneously integrating customers and business partners into business processes. Today, all participants in the complete value-added chain are principally able to exchange information thanks to the advanced technologies used for networking, intelligent components and workpieces – no matter whether it's workpieces communicating with tools via barcodes or RFID, a drive reporting its status in a production system or the operator’s maintenance control station communicating with the machine manufacturer’s spare parts service.

Information exchange between all players in the process: the three pillars of communication

People, products and processes: Communication between these three cornerstones is at the core of AVENTICS’ IoT strategy. People, machines and processes are all directly related.

People: The collection and analysis of data are easy to visualise, only relevant data are passed on to users and errors and malfunctions are reported directly.

Products: Each product is a part of the information chain, data are processed by local hubs, product data can be accessed locally and data transfer is standardised.

Processes: The entire value flow is analysed with a focus on critical points and data, relevant products and systems autonomously exchange data and data that has a bearing on the target group is preselected automatically.

AVENTICS components are ready today for tomorrow’s networked systems

Future-proof system design

We combine know-how, application expertise and professional user experience – and offer a wide range of products ready for any digital demands. Connectivity and the ability to communicate have been an integral element of our components and systems and of AVENTICS' product policy. Your advantages:

  • Predictive maintenance through integrated diagnostics
  • Energy efficiency through effective use of compressed air
  • Operating comfort thanks to simple plug-and-run application

“With digitization, pneumatics achieves a new level of productivity and efficiency.”

Compatibility and durability

AVENTICS smart components integrate seamlessly into a digital environment thanks to on-board intelligence and compliance with all relevant communication standards. Our solutions focus on the flexible further use of the generated information. Local evaluation and storage in the component, in a local database, in a private or public cloud – all options are covered.

Plant installers often rely on components from various suppliers. This is why AVENTICS consciously focuses on cooperation with other manufacturers. “The Internet of Things also means machine and automation suppliers are linked,” emphasises Paul Cleaver. AVENTICS works with numerous other companies to develop complete solutions that create major added value for customers.

Smart Pneumatics Monitor (SPM) – our core product for digital process networking

Want to check the state of wear? Need information on energy efficiency? The new Smart Pneumatics Monitor will provide you with reliable answers. It sends status messages to defined employees and parent IT systems without detouring to the machine controller. This minimises the risk of machine downtime and substantially lowers operating costs.

How it works: data flows

Together with our AES fieldbus solution, the Smart Pneumatics Monitor (SPM) IoT gateway analyses existing sensor signals and uses the result to generate reliable status information. To monitor the wear of a shock absorber, for example, the SPM breaks down the end switch signals to evaluate the cushioning sequence. Algorithms written by AVENTICS based on the company’s application experience analyse this data internally and send the information either to defined people or to the parent MES or ERP systems via the OPC UA interface.

Easy configuration and operation, major benefits

Using drag and drop, the components to be monitored are combined and linked in the SPM. On request, the module monitors the current energy consumption or the degree of wear, for example. Users can take measures for optimisation early on and thereby meet the requirements set out in the EU Energy Efficiency Directive as well as minimise unplanned system downtime.

"When it comes to the Internet of Things, pneumatics will be the easiest drive technology to handle with the least amount of effort required per movement"

Internet of things

Contact

Wolf Gerecke

Director Strategic Product Management

0049 (511) 2136-575

wolf.gerecke@aventics.com

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